Integrated Cracker Production Line Installation (500 kg/hr)
Turnkey design and fabrication of an industrial integrated cracker processing line rated at 500 kg/hr in Sidoarjo. The project encompasses a 200 kg SS304 double ribbon mixer, continuous 3-roll sheeting machine, multi-track rotary cutter, and a 750 kg/hr biomass fire-tube steam boiler powering 4 anti-drip steaming chambers.
From Initial Bottleneck to Turnkey Commissioned Operation
Here is how our engineering team analyzed the customer process, designed the custom machinery layout, and proved operational output targets.
Initial Challenge & Bottleneck
The customer faced severe throughput limitations due to manual batch handling, inconsistent dough thickness, and high energy costs from outdated steam equipment.
Custom Engineering Solution
We engineered a synchronized continuous line with food-grade SS304 machinery, high-torque helical gear transmission, and an optimized fire-tube steam boiler.
Proven Operational Impact
The line achieved 100% target tonnage immediately upon commissioning, reducing fuel costs by over 25% and cutting product scrap to under 1.5%.
Configuration Breakdown
Commissioned Engineering Parameters
Core Equipment
Primary Installed Machinery Unit
Fire-Tube Steam Boiler for Cracker Processing
Stable Saturated Steam Supply 0.7 – 1.0 MPa for Industrial Steaming Loads
Related Configurations
Other Commissioned Manufacturing Lines
Automated Dough Mixing & Sheeting for Fish Kemplang Crackers
Engineering and installation of an automated mechanical dough preparation system handling minced fish meat and high-grade sago starch. Featuring twin 150 kg/batch SS304 Z-Blade mixers, continuous 3-roll sheeting machine with micrometer gap control, and sanitary food-grade conveyor links.
Biomass Steam Boiler 1.0 Ton/hr & Multi-Chamber Steaming Integration
Turnkey thermal modernizing project converting legacy manual kerosene boiling to a high-efficiency 0.7 MPa saturated steam plant. The scope includes a 1,000 kg/hr Biomass Fire-Tube Steam Boiler fired with wood/pellet briquettes, fully insulated rockwool distribution piping, automatic water softener, and 6 anti-drip steaming chambers processing 800 kg of rose crackers per cycle.
Engineering Consultation
Need a tailored equipment configuration for your factory?
Send us your production recipe and hourly tonnage targets to evaluate machinery choices and steam boiler load requirements.