Commissioned Plants &
Turnkey Line Projects
Explore how CV. Sentosa Teknik engineers resolve complex factory bottlenecks across Indonesia. From fully automated cracker sheeting and continuous steaming lines in Sumatra to high-efficiency biomass boiler conversions in West Java, our case studies showcase measurable improvements in throughput tonnage, thermal fuel economy, and sanitary food-safety compliance.
Field Records
Featured Manufacturing Case Studies
Integrated Cracker Production Line Installation (500 kg/hr)
Turnkey design and fabrication of an industrial integrated cracker processing line rated at 500 kg/hr in Sidoarjo. The project encompasses a 200 kg SS304 double ribbon mixer, continuous 3-roll sheeting machine, multi-track rotary cutter, and a 750 kg/hr biomass fire-tube steam boiler powering 4 anti-drip steaming chambers.
Biomass Steam Boiler 1.0 Ton/hr & Multi-Chamber Steaming Integration
Turnkey thermal modernizing project converting legacy manual kerosene boiling to a high-efficiency 0.7 MPa saturated steam plant. The scope includes a 1,000 kg/hr Biomass Fire-Tube Steam Boiler fired with wood/pellet briquettes, fully insulated rockwool distribution piping, automatic water softener, and 6 anti-drip steaming chambers processing 800 kg of rose crackers per cycle.
Automated Dough Mixing & Sheeting for Fish Kemplang Crackers
Engineering and installation of an automated mechanical dough preparation system handling minced fish meat and high-grade sago starch. Featuring twin 150 kg/batch SS304 Z-Blade mixers, continuous 3-roll sheeting machine with micrometer gap control, and sanitary food-grade conveyor links.
How We Guarantee Operational Success for Every Commissioned Factory
Every custom machine and boiler line engineered by CV. Sentosa Teknik undergoes strict factory acceptance testing and formal compliance inspection prior to final handover.
Mass & Heat Balance Audit
Accurately sizing boiler steam load and dough conveyor speeds to avoid overspending and ensure constant steam saturation.
In-House Sidoarjo Workshop
Full in-house CNC plasma cutting, lathe turning, and crevice-free sanitary SS304/SS316 welding under tight quality control.
Pre-Shipment Material FAT
Testing your actual dough recipe or boiler pressure in our workshop before dispatch to eliminate on-site commissioning delays.
Disnaker Inspection & Handover
Complete on-site piping installation, 1.5x hydrostatic pressure testing with Disnaker inspectors, and operator training.
Plant Layout Consulting
Planning a cracker production line or boiler installation for your workshop?
Share your recipe specifications and target production tonnage to discuss machinery selection, 3D CAD factory blueprints, and boiler sizing.